Manufacture a complete line of equipment for the fabrication of panel radiators
for transformer.
Automatic Production line includes below machines:
The FIVESTAR Radiator Production Line provides a comprehensive solution for the production of header-type panel radiators. Our designs combine innovative design principles, unique control features, and quality construction to make the machines straightforward, versatile, and affordable.
The whole line is composed of automatic decoiler, roll form press machine, magnetic turning table, multiple spot welder, side seam welding machine, head welding machine, side shearing machine, head cutting machine, and controlling cabinets, etc. The sizes of radiators are 320, 460, 480, 520, 535, or custom-design (as per the client's actual requirement). This line is a fully automatic production line from coil strips to well-made radiator panels, all the processes are finished online. All parameters are set on HMI, the operating is very convenient.
Features:
The production line is the fully automatic line for the transformer radiator panel manufacturing. It mainly consists of decoiler, roll forming and pressing, spot welding machine, seam welding machine, head welding machine, edge shearing, and head cutting. It is the high technology product line for the radiators, all the processes are automatical working to ensure the high quality.
Panel Dimensions:| Length: | L≤4000mm | | Width: | W=320, 375mm,520mm or as request | | Coil thickness: | 0.8≤T≤1.2 Low carbon steel cold rolling plate | | Transverse spots distance: | 75mm-88mm | | Longitudinal spots distance: | 40-90mm | | Transverse welding spots: | 3 or 4 or 5 or 6 |
Working Process
Application
Company Information
Certifications
Customers
Exhibitions
Warranty
Intended for eight working hours per day:
- for all the components manufactured by us: 12 months after the delivery of the machine (invoice date);
- for all the purchased components: the same warranty supplied to us by the Manufacturer.
Contact us:
Web: fswelder.en.made-in-china.com
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Panel Radiator Dimensions
| | Dimensions | Length of Panel radiator:1000 - 4000mm.
Width of Panel radiator: 520mm, 375mm
Thickness of plate: 0.8 - 1.2mm | |
| | Note | data to be confirmed or differently specified by the Client;
|
Application:
Used to produce panel radiators with width of 310mm, 520mm and length
from 1000m to 4000mm.
Features:
-Whole process is fully automatic from decoiler to panel stacking.
-Adjustment could be made easily when changing panel radiator types.
-The multispot welder adopts AC frequency controller.
-The seam welders adopt 3 phase mid-frequency inverter controller, saving
electrical consumption up to 50%.
-Two short sides of radiator can be welded by ARC welding or seam welding.
Each sector of the production could be individually controlled. There is also the
function that if any of them has mistake, the whole line would stopped automatically.
Production process:
Roll Form Press, Panel coupling, Spot Weld, Seam Weld for 4 sides of a panel, Edge shear, Panel ranking, Head punch, etc.
Roll Form Press
The Combination Roll Former and Press Die enables production of radiator panels of any length.Swapping of the dieset enables quick and easy change-over for production of various panel widths.
Panel coupling
After two panels are formed, they will be automaticlly matched and coupled. Then they will be delivered to spot welder for next working process.
Spot Welding
The automatic spot welder accepts the standard 230,375,or 520mm wide panels or according to specification.The spot welder is a self contained unit that has 6 seperate spots for welding,and welds each spot 72mm apart in each of the 2,4,or 6 grooves in each cycle.The start output for welding is given by the computer controller.
Seam welding
The 200 KVA seam welder is set up for manual control.A platform is provided to facilitate the welding operatioin.This machine welds a continuous 5mm seam around both sides of panel.The knirling profile of the welding wheels enhances the penetration of the weld.Weld current and wheel pressure are adjustable.
Radiator edge Shear
There are two sets of shear devices to cut and smooth fours sides of radiators.
Radiator ranking device
After a panel raditor is welded, it will be automaticlly racked one by one with a fixed distance, which makes the assembly much easier.
Header Punch Press
The header pipe punching press with automatic indexing creats up to 40 pairs of slots on each pipe(for a maximum 40 panels).
The header pipe is pierced with 2 rectangular type slots at the same time for each panel.The pipe is then automatically indexed for the next panel and the pipe punched again.The indexing is variable via computer indexing control,which enables the panel spacing to be easily changed if required.
About Us:
1. Payment:
Acturally, payment would be preferred: Normally we choose in T/T, usually is 40~50% deposit and pay the balance before shipment.L/C.
2. Delivery time:
The goods need 90 working days to be made after receive deposit.
3. Why choose us?
We are China Leading manufacturer. We are confident that with our experience in welding machine etc. Quick delivery time, excellent quality and comprehensive superior service we can give our customers complete satisfaction.
For large order, engineer can be sent to your country for on-site mainternace instructions.
4.Our 100% Promise:
1. 24 hours online service.
2. We always say FINE to my customer.
3. The above product photos are coming from main production.
4. Thanks and the first cooperation to be expected.
For more information, please visit our website.(fswelder.en.made-in-china.com)Welcome to visit our factory. we are sincerely want to start business with each customer. Enquiry are welcomed.
Our Services
1.Your inquiry related to our product & price will be replied within 24 hours
2.Well-trained & experienced staff are to answer all your inquiries in English
3.Working time: 8:00am ~17:00pm, Monday to Friday. (UTC+8)
4.Customized solution & perfect after-sale service
5. For large order, engineer can be sent to your country for on-site mainternace instructions.
6.Our advantage:1.Competitive price 2.Good quality 3.Timely delivery 4.New model launch yearly
5.Own manufacturing 6.own quality control
Contact us:
Tel: +86-510-86027183
Mob: +86-13921230558
Fax: +86-510-86027228
Web: fswelder.en.made-in-china.com
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